Programmable Logic Controllers (PLCs) 2 Level 4

You will gain a more detailed knowledge and understanding in the set-up, programming and operation of Siemens Programmable Logic Controllers (PLCs) and associated equipment.

This course is a project-based industrial scenario.

PLC-controlled industrial equipment has been obtained however it is unprogrammed and without documentation.

The learners will identify how the equipment operates, and research and program the equipment within set technical and safety criteria.

During the course, tasks are set for the learners to incrementally improve the function of the systems for example: reduce process time, add quality checks, add safety features, add error checking, add process indication and implement a communication link to another PLC.

Content covered:

• Using pre-built FESTO MPS loading and conveyor stations - from first principles identify the inputs and outputs on an unknown piece of equipment
• Create planning documentation to assist in programming the equipment
• Write PLC programs in Ladder Logic to operate a FESTO MPS conveyor/sorting system and undertake incremental improvements to meet given technical and safety specifications
• Document the final program(s) to aid future development

You will receive a competency certificate on completion of your course.

Learners should have completed the PLC 1 course, or have a working knowledge of PLCs and Ladder Logic programming.

Funding may be available to support your learning as an adult (aged 19+) studying at Dudley College in the following circumstances:

• If the course is funded by the West Midlands Combined Authority (WMCA) and they have given us permission to offer it at no cost to you and live in the WMCA area.
• If the course is part of the ‘Free Courses for Jobs’ government scheme and you are unemployed or working for a low wage.
• If the course is funded by the Department for Education (DfE) / WMCA and you meet certain criteria (such as this being the first qualification of this type and level you are studying, or unemployed, or working for a low wage).

Your personal circumstances and the funding available to you will be discussed at enrolment, if would useful if you bring evidence including proof of income / benefits; proof of age (i.e. driving licence); prior qualifications.

English & Maths: If you have not previously achieved GCSE grade C or above in English and/or maths, you can study these for free.